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Method Statement 2.25 - Asphalt Reinstatement

Document Information

Field Value
Document Reference MS 2.25
Issue Number 2
Issue Date 1 June 2026
Next Review 1 June 2027
Prepared By Sean Ashton
Approved By Aaron Mason, Director
Task No Task PPE to be worn Plant required Reference is made to the Team Pack risk assessment
2.25 Asphalt Reinstatement As defined by on-site risk assessment Asphalt cutting equipment, Compaction equipment, Fire extinguisher, Burns kit N/A

Hazards

  • Burns from hot material (150-190°C)
  • Fume inhalation
  • Manual handling injuries
  • Silica dust from cutting
  • Vibration from compaction

Environmental Impacts

  • Fume emissions
  • Noise from equipment
  • Dust generation
  • Waste asphalt disposal

Customer Impacts

  • Access restrictions
  • Noise and fumes
  • Surface quality

Training Required

  • Hot works awareness
  • Manual handling
  • Vibration awareness

Additional Plant and Equipment

  • Water suppression for cutting
  • Thermometer for temperature checks
  • Tack coat spray equipment
  • Joint sealant applicator

Permits Required

  • Hot works permit where required
  • Highway authority approvals

COSHH Assessment Required

  • Asphalt fumes
  • Tack coat materials
  • Joint sealants
  • Silica dust

Sequence of Operations and Control Methods

Preparation

  • Set up traffic management (Chapter 8)
  • Mark out reinstatement area
  • Cut edges square using saw with water suppression
  • Remove existing surface carefully
  • Clean base thoroughly
  • Apply tack coat if required
  • Check base levels

Cutting Operations

  • Use water suppression continuously
  • Wear FFP3 mask for dust protection
  • Cut to correct depth
  • Make straight, clean edges
  • Remove all debris
  • Dispose of waste appropriately

Hot Asphalt Handling

  • Check temperature before handling (150-190°C)
  • Position upwind of fumes
  • Use tools to avoid direct contact
  • Wear heat-resistant gloves
  • Keep burns kit readily available
  • Have fire extinguisher on site

Laying Operations

  • Transport asphalt in insulated containers
  • Lay to correct levels and falls
  • Work systematically from edges
  • Maintain correct temperature
  • Avoid segregation of material
  • Achieve specified thickness

Compaction

  • Compact in specified layers
  • Use appropriate compaction equipment
  • Monitor vibration exposure times
  • Overlap passes adequately
  • Check levels regularly
  • Joint properly to existing surface

Finishing Works

  • Check final levels and falls
  • Apply joint sealant to all edges
  • Remove surplus material
  • Clean tools while hot
  • Clear site when surface cooled
  • Remove traffic management when safe

Quality Control

  • Check compaction achieved
  • Verify surface levels
  • Ensure drainage maintained
  • Test core samples if required
  • Document reinstatement details