Risk Assessment: Asphalt Reinstatement¶
Document Information
| Field | Value |
|---|---|
| Document Reference | RA25 |
| Issue Number | 2 |
| Issue Date | 1 June 2026 |
| Next Review | 1 June 2027 |
| Prepared By | Sean Ashton |
| Approved By | Aaron Mason, Director |
Risk Assessment Table¶
| Activity/Process | Hazard | Who/What Affected | Existing Controls | Pre-Control Risk (S/L/R) | New Controls Required | Post-Control Risk (S/L/R) |
|---|---|---|---|---|---|---|
| Setting up traffic management for reinstatement works | Vehicle collisions with work area • Pedestrians entering work zone • Personnel struck by traffic |
Site personnel, road users, and pedestrians at risk of accidents due to altered traffic arrangements | • Traffic management per Chapter 8 and Safety at Street Works Code of Practice • Correct sequence of signing, lighting, and guarding • Advance warning signs at suitable distances • High-visibility clothing (Class 3) worn by all • Dedicated traffic management operatives for high-risk locations • Minimum 1.0m pedestrian routes maintained • Regular inspections throughout works |
5/3/15 (High) | • Mandatory traffic management briefings at start of each job • Enhanced high-visibility clothing for low light conditions • Consider portable traffic lights for busy roads Site Supervisor, ongoing |
5/2/10 (High) |
| Working with hot asphalt materials | Burns from hot asphalt (150-190°C) • Fume inhalation • Fire hazards |
Site personnel at risk of severe burns, respiratory irritation, and fire | • Personnel trained in safe handling • Heat-resistant PPE (gloves, long sleeves, face protection) • Burns kit readily available • Clear team communication • Suitable transport containers • Fire extinguishers available • Natural ventilation utilized • Operatives positioned upwind |
4/3/12 (High) | • Enhanced heat-resistant PPE including arm protection and face shields • Cross reference with Method Statement 2.25 Procurement, immediate |
4/2/8 (Moderate) |
| Use of cutting equipment for asphalt preparation | Lacerations from equipment • Projectiles from cutting • Silica dust inhalation |
Site personnel at risk of cuts, eye injuries, and respiratory issues | • Only trained personnel operate equipment • PPE: eye protection, FFP3 dust masks, ear defenders • Water suppression for dust control • Equipment inspection before use • Guards in place and maintained • Exclusion zone around cutting operations • Manufacturer's instructions followed |
4/3/12 (High) | • Specific guidance on positioning to minimize dust exposure • Face-fit testing program for RPE HSQE, within 1 month |
4/2/8 (Moderate) |
| Operating compaction equipment | Hand-arm vibration syndrome • Whole body vibration • Crushing injuries from rollers • Noise exposure |
Site personnel at risk of HAVS, musculoskeletal disorders, crushing injuries, and hearing damage | • Equipment selected to minimize vibration • Exposure times limited per vibration magnitudes • Job rotation implemented • Anti-vibration gloves provided • Trained operators only • Exclusion zones maintained • Banksman for ride-on rollers • Daily pre-use checks • Hearing protection worn |
4/3/12 (High) | • Consider newer equipment with reduced vibration • Cross reference with Method Statement 2.15 SLT, within 3 months |
4/2/8 (Moderate) |
| Manual handling of materials and equipment | Musculoskeletal injuries • Strains from awkward positions |
Site personnel at risk of back injuries and long-term musculoskeletal disorders | • Personnel trained in safe techniques • Team lifting for heavy items • Mechanical aids provided (wheelbarrows, trolleys) • Minimize carrying distance • Load assessment before lifting • PPE including gloves and safety footwear • Regular breaks during repetitive tasks |
3/4/12 (High) | • Cross reference with Method Statement 2.6 Ongoing |
3/3/9 (Moderate) |
| Loading, unloading and transporting asphalt | Burns from hot materials • Vehicle movements • Manual handling injuries • Spillage of hot materials |
Site personnel at risk of burns, crushing injuries, and musculoskeletal injuries | • Designated loading/unloading areas • Engines off during loading (unless required) • Banksman for vehicle movements • Heat-resistant gloves worn • Mechanical lifting aids used • Suitable transport containers • Materials secured during transport |
4/3/12 (High) | • Consider permanent loading areas at depots with safety features for hot materials SLT, within 6 months |
4/2/8 (Moderate) |
| Working in adverse weather conditions | Slip hazards when wet • Heat stress • Cold stress • Reduced visibility |
Site personnel at risk of slips, falls, heat exhaustion, hypothermia, and accidents | • Weather forecast monitoring • Work postponed in severe conditions • Slip prevention in wet conditions • Regular breaks in controlled environment • Additional lighting for poor visibility • Weather-appropriate PPE • Hydration in hot weather • Grit/salt for icy conditions |
3/4/12 (High) | • Formal weather assessment process with clear go/no-go criteria HSQE, within 1 month |
3/3/9 (Moderate) |
| Quality control and finishing works | Burns during finishing • Slips and trips • Contact with jointing materials and sealants |
Site personnel at risk of burns, falls, and skin irritation | • Appropriate tools to minimize contact • Adequate lighting provided • Work area kept clear • Heat-resistant gloves worn • COSHH assessments conducted • Safety data sheets available • PPE for handling materials • Knee protection provided |
3/3/9 (Moderate) | • Formal COSHH awareness program for jointing and sealing materials HSQE, within 2 months |
3/2/6 (Moderate) |
Key:¶
- S = Severity (1-5 scale)
- L = Likelihood (1-5 scale)
- R = Risk Rating (S × L)
- Risk Levels:
- Low (1-3)
- Moderate (4-8)
- High (9-15)
- Very High (16-25)
Related Documents¶
- Chapter 8: Traffic Signs Manual
- Safety at Street Works and Road Works Code of Practice